EXMARK QUEST 4500-451 PARTS MANUAL Pdf Download (2024)

EXMARK QUEST 4500-451 PARTS MANUAL Pdf Download (1)
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Exmark mfg. co. inc. lawn mower parts manual

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  • Contents
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Table of Contents

  • 1 Table of Contents
  • 2 Cutter Housing Assembly
  • 3 Frame Group
  • 4 Motion Control Group
  • 5 Fuel Group
  • 6 Engine Group
  • 7 Transaxle Group
  • 8 Transaxle Assembly
  • 9 Decal Group
  • 10 Electrical Group
  • 11 Electrical Diagram
  • 12 Electrical Logic Schematic
  • 13 Service Record
  • Download this manual

QUEST

®

For Serial Nos.

790,000 & Higher

Part No. 4500-451 Rev. B

Table ofContents

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EXMARK QUEST 4500-451 PARTS MANUAL Pdf Download (2)

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Summary of Contents for Exmark Quest 4500-451

  • Page 1 QUEST ® For Serial Nos. 790,000 & Higher Part No. 4500-451 Rev. B...
  • Page 3: Table Of Contents

    READ OPERATOR’S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT TABLE OF CONTENTS Description Page Cutter Housing Assembly ...9 42” Deck Group ...3-4 48” Deck Group ...5-6 52” Deck Group ...7-8 Decal Group ...20 Electrical Diagram...22 Electrical Group ...21 Electrical Logic Schematic ...23 Engine Group ...17...
  • Page 4 Exmark black touch up spray paint – gloss black. Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). Includes all item shown on pages 3, 4 & 7. Does not include struts or strut hardware.
  • Page 5 Bolt, Carriage 3/8-16 x 1 1/4 ...6 3231-31 Bolt, Carriage 3/8-16 x 2 1/2 ...1 Exmark black touch up spray paint – gloss black Includes all item shown on pages 3, 4 & 9. Does not include struts or strut hardware. 42” DECK GROUP (cont.) Qty.
  • Page 6 Exmark black touch up spray paint – gloss black. Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). Includes all item shown on pages 5, 6 & 9. Does not include struts or strut hardware.
  • Page 7 109-8788 Bushing, Flanged ...8 Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & sheaves.
  • Page 8 Exmark black touch up spray paint – gloss black. Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). Includes all item shown on pages 7, 8 & 9. Does not include struts or strut hardware.
  • Page 9 Bushing, Flanged ... 8 Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & sheaves. DO NOT use a copper or nickel based anti-seize.
  • Page 10: Cutter Housing Assembly

    Item Part No. Description 109-9380 Asm, Cutter Housing... 1 62-3661 Spacer, Bearing ... 1 109-9379 Bearing, Ball ... 2 80-4380 Spacer ... 1 80-4360 Shield, Bearing ... 1 Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindle & bearings. DO NOT use a copper or nickel based anti-seize.
  • Page 11: Frame Group

    Bearing, Flange...4 104-8300 Nut, Nyloc 5/16-18 Flg ...8 Exmark black touch up spray paint – gloss black. Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). FRAME GROUP Qty. Item Part No.
  • Page 12 Guard, Rear (Black) ...1 Exmark black touch up spray paint – gloss black. Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). Includes items 23-26; does not include item 1:7. FRAME GROUP (cont.) Qty.
  • Page 13: Motion Control Group

    Item Part No. Description Asm, Motion Control LH ...1 5-0838 Washer ...2 52-2900 Washer-Poly ...4 103-9928 Bearing, Igus...2 104-8300 Nut, Nyloc 5/16-18 Flg ...1 104-8301 Nut, Nyloc 3/8-16 Flg ...2 109-3414 Rod, Steering ...1 109-3728 Nut, Rod Adjustment ...1 116-0150 Tube, Motion Control...1 116-0154 Wld, Motion Control LH ...1...
  • Page 14 Item Part No. Description 117-5339 Handle Asm, RH ...1 108-6187 Grip, Control Lever...1 117-5338 Handle Asm, LH...1 108-6187 Grip, Control Lever...1 98-5975 Washer, Spring Disc 3/8...4 323-9 Screw, HH 3/8-16 x 1 3/4 ...4 104-8300 Nut, Nyloc 5/16-18 Flg ...2 37-8771 Screw, Shoulder 5/16-18 x 5/8 ...2 109-6220...
  • Page 15 Asm, Seat W/Decals ...1 107-1880 Kit, Seat Tracks...1 108-6163 Armrest Kit ...1 5:3:1 110-6569 LH Armrest Kit...1 Exmark black touch up spray paint – gloss black. SEAT GROUP – 48” & 52” Qty. Item Part No. 5:3:2 110-6570 5:3:3 108-6179...
  • Page 16 Kit, Armrest ...1 5:3:1 110-6569 Kit, Armrest LH...1 5:3:2 110-6570 Kit, Armrest RH ...1 5:3:3 108-6179 Screw, Button Head 5/16-18 x 1/2...6 Exmark black touch up spray paint – gloss black. SEAT GROUP – 42” Qty. Item Part No. 104-8300 103-9376...
  • Page 17: Fuel Group

    Item Part No. Description 109-5510 Asm, Fuel Tank...1 103-2605 Fitting, Fuel Bulkhead W/Strainer...1 103-2784 O-Ring ...1 109-0346 Cap, Fuel ...1 3230-3 Bolt, Carriage 5/16-18 x 1 1/4...2 3256-23 Washer, 5/16 SAE...2 1-633349 Spring, Compression...2 3296-47 Nut, Nyloc 5/16-18 Thin...2 Refer to Engine Owner’s manual. (Fuel filter Must be 30 Micron). FUEL GROUP Qty.
  • Page 18: Engine Group

    10:1 302-40 Zerk, 90° 1/4-28 ...1 Exmark black touch up spray paint – gloss black. Use a Teflon Pipe Sealant or equivalent on threads. Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt and self-tapping engine mounting bolts.
  • Page 19: Transaxle Group

    3230-9 Bolt, Carriage 5/16-18 x 2 3/4... 4 3256-3 Washer, 5/16 Std ... 2 322-12 Screw, HH 5/16-18 x 2 1/2 ... 2 Exmark black touch up spray paint – gloss black. TRANSAXLE GROUP Item Part No. Qty. 109-3652 3230-30...
  • Page 20: Transaxle Assembly

    Item Part No. Description 109-3321 Filter, Hydraulic ...1 109-3278 Adapter, Straight ...1 1-603921 O-Ring, SAE #6 ...1 109-3540 O-Ring, Charge Seal Cover (48” & 52” Only) ...1 109-5938 Kit, Fan And Pulley...1 Note: The above numbers can be used on both right and left hand transaxle assemblies. Not shown TRANSAXLE ASSEMBLY Item Part No.
  • Page 21: Decal Group

    109-6033 Decal, Deck 52" ... 1 1-303520 Decal, Trivantage (48” & 52”)... 1 106-5517 Decal, Hot Surface... 2 103-3999 Decal, Exmark Logo... 1 116-0532 Decal, Throttle/Choke (42”)... 1 116-0607 Decal, Quest Realtree... 1 109-6280 Decal, Quest Logo ... 1 116-0530...
  • Page 22: Electrical Group

    Decal, Throttle/Choke (42”)...1 103-6327 Decal, Throttle/Choke (48” & 52”) ...1 3258-166 Screw, PPH 1/4-20 x 3/4 ...4 Use dielectric grease on all wiring harness connectors Exmark black touch up spray paint – gloss black. ELECTRICAL GROUP Qty. Item Part No. 1-513374...
  • Page 23: Electrical Diagram

    ELECTRICAL DIAGRAM -22-...
  • Page 24: Electrical Logic Schematic

    ELECTRICAL LOGIC SCHEMATIC -23-...
  • Page 25 NOTES -24-...
  • Page 26: Service Record

    SERVICE RECORD Date Description of Work Done Service Done By -25-...
  • Page 27 -26-...
  • Page 28 © 2009 Exmark Mfg. Co., Inc. Industrial Park Box 808 Beatrice, NE 68310 All Rights Reserved Part No. 4500-451 Rev. B (402) 223-6300 Fax (402) 223-5489 Printed In USA...

This manual is also suitable for:

Quest 790,000

EXMARK QUEST 4500-451 PARTS MANUAL Pdf Download (2024)

FAQs

How many hours will an Exmark mower last? ›

Lazer E and S Series units from 1250 hours to 2500 hours. Lazer X Series units from 1500 hours to 2500 hours. Radius E Series units from 500 hours to 750 hours. Radius S Series units from 750 hours to 1000 hours.

What engine is in a Exmark quest? ›

The standard V-Twin engine is on Quest E-Series mowers with 34- and 42-inch cutting decks, and Quest S-Series machines with 50- and 60-inch cutting decks. The commercial version of 708 V-Twin is available on all Radius E-Series and S-Series machines.

How do I contact Exmark? ›

Use the features below to find Exmark operator and parts manuals. If you do not find what you are looking for or have questions, please contact customer service at 800.667. 5296.

Is 500 hours a lot on a zero-turn mower? ›

How Many Hours Should A Riding Mower Last? Most riding mowers last between 500-700 hours, although some can run for as much as 1,000 hours if cared for and maintained properly.

How often should I change the oil in my Exmark? ›

Sharpening/Replacing mower blades (recommended every 25 hours or seasonally) Changing the oil (recommended every 50 hours of operation or seasonally) Changing the oil filter (recommended every 100 hours of operation or seasonally)

Who bought out Exmark? ›

In fact, Toro acquired Exmark in 1997, making Exmark a subsidiary of Toro. As a result, Exmark mowers are now manufactured by Toro and are part of the Toro product lineup.

Are Exmark engines good? ›

"We also tested the engines against similar engines from other manufacturers. Multiple comparison tests were made in heavy grass using identical mowers fitted with competitive engines. In all cases, performance of the Exmark engines was equal to or better than the other engines tested.”

Are Exmark mowers made by Toro? ›

Exmark became a division of The Toro Company in 1997 with corporate headquarters in Bloomington, Minnesota. The added resources of The Toro Company help to assure Exmark's continued growth and market leadership.

Why does my Exmark mower keep shutting off? ›

Exmark Lawn Mower Fuel Cap

If the fuel cap vent is clogged, air won't be able to enter the tank and a vacuum or “vapor lock” will occur. This stops the flow of fuel to the carburetor causing the engine to stall. To determine if the fuel cap vent is clogged, try slightly loosening the cap and then starting the engine.

What is the tire pressure for Exmark zero-turn? ›

Regardless of the size or marking on the sidewall of the mower tire, we recommend 12-14 pounds of air pressure.

What year did Exmark start? ›

Founded in 1982, Exmark Manufacturing has been a client of the Nebraska Business Development Center (NBDC) since 2014.

What is the meaning of Exmark? ›

ExMark is a term describing the relationship between a fund's return and the market index. The usual designation for this concept is R-squared, but John C. Bogle coined this expression to highlight the difference with other financial products.

What kind of oil does an Exmark use? ›

"SAE 30 / SAE 10W-30"

Due to the high quality synthetic base stocks, the use of viscosity index improvers to achieve a multi-viscosity grade oil is not necessary—the result is a superior product with no viscosity loss due to polymer shear, like most other oils. This gives Exmark oil a very rare quality.

Does Exmark make their own engines? ›

That's why, at Exmark, we give so much thought to matching engine and machine for the most optimized mower performance possible. On select models, we even develop our own engines - built precisely to our specifications and allowing us to control engine quality from start to finish.

How many hours do commercial zero-turn mowers last? ›

How many years/hours should a zero-turn mower last? Zero-turn mowers generally last 3,500 hours when well maintained. However, they can begin to wear out in as little as 2,500 hours without proper maintenance. Typically, zero-turn mower owners can notice declining performance by around 2,800 miles.

How many hours is good for a zero-turn mower? ›

On average, a well-maintained zero-turn mower can last around 1,500 to 2,500 hours. However, it is important to note that these numbers can vary significantly. Quality, manufacturer, and specific model can also influence the longevity of a zero-turn mower.

What is the average life of a zero-turn mower? ›

On average, zero-turn mowers can last anywhere from 5–15 years. The exact length of time depends on a variety of factors, including how you use and maintain the mower and the quality of the model you choose.

Is 2000 hours on a lawn mower a lot? ›

How long will a commercial lawn mower last? For commercial mowers that are made to mow more often and for longer periods of time, the hours of life expectancy increase. A lower-end commercial mower will last around 1,200-1,500 hours, while a John Deere commercial mower is built to last for 2,000-2,500 hours.

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